AMMONIA PRODUCTION UNIT ] UREA PRODUCTION UNIT  ][ Sirte I  + Sirte II AMMONIA PRODUCTION UNIT ] Sirte III AMMONIA PRODUCTION UNIT ] SIRTE ( I) + SIRTE (II) UREA PRODUCTION UNIT ] SIRTE III UREA PRODUCTION UNIT ]

Sirte I + Sirte II AMMONIA PRODUCTION UNIT

UpUp Points of View :
  •  
Basic Information
  •  
De Sulphurization Unit
  •  
Primary Reformer
  •  
Secondary Reformer
  •  
HT Shift Converter
  •  
CO2 Absorption Tower
  •  
Methanator
  •  

Ammonia Converter

  •  
1st Ammonia Chiller
  •  
2nd Ammonia Chiller
  •  
Ammonia Vapor Separator
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Purge Gas Separator
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Air Process Compressor
  •  
Process Gas Compressor
  •  
Ammonia Compressor
  •  
CO2 Compressor
  •  
Instruments  Air  Compressor
  •  
Waste Steam Boiler
  •  
High Pressure Feed Water Boiler Pump
  •  
Medium Pressure Feed Water Boiler Pump
  •  
Solution pump
  •  
Hot Potassium Carbonate Solution Tank
  •  
Ammonia Storage Tank
  •  
Flow Gas Fan
  •  
CHEMICALS
  •  
Catalyst 
  •  

Production Requirements

  •  
Labors

 

 

 

Basic Information

 

  •  
Design Capacity : 1000 Ton/Day
  •  
Production Capacity

: 1200 Ton/Day

  •  
Technology

: ICI-UK

  •  
Construction Engineering Company  : UHDI Germany
  •  
 Start up  : November 1977

 

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De Sulphurization Unit

 

Manufacturing Company

: Koeruer and Lersch Krefeld

Vendor Company

: UHDE

 

 

Primary Reformer

 

PIPE PROPERTIES :

Number  OF PIPES

: 288

Steam to Carbon Ratio :  3.8

 

Manufacturing Company

: Voest Alpine Linz

Vendor Company

: UHDE

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Secondary Reformer

 

 

 

Manufacturing Company

: Voest Alpine Linz

 

 

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HT Shift Converter

 

Manufacturing Company

: Gaber Bohler Co.

 

 

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CO2 Absorption Tower

 

 

Manufacturing Company

: koeruer & Lersch Krefeld

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Methanator

 

Manufacturing Company

: koeruer & Lersch Krefeld

 

 

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Catalyst 

 

Unit Catalyst operating life Manufacturing Company Vendor Company
DESULPHRIZER

A-TK 251

B-HTG-1

C-HT2-3

     
PRI REFORMER

NiO Type G90B

     
H. T.  SHIFT

Iron Oxide Type G3

 

     
L.T.  SHIFT Copper Oxide Type C18 HCS      
METHANATOR

NiO Type G65

     
NH3 Reactor

FC 304 

KMIr/KMI

     
First & Second Hydrogenarator 

Iron Oxide Type KM-1R KM1

     
Sulfur guard vesseles

ZnO

HT2

     

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Production Requirements

 

 

actual consumption rate per produced ton

Unit
Natural Gas / Ammonia feed stock 840
Saturated  Steam (38 Kg/cm2 )

-

 
Super Heated Steam (105 Kg/cm2 ) 5 TON
WATER BOILER (LOW PRESSURE)  -  
WATER BOILER (MEDIUM PRESSURE)  -  
WATER BOILER (HIGH PRESSURE)  0.93 

M3

PROCESS WATER 351

M3/Hr

ELECTRICITY

93.6

KWH

FUEL : NATURAL GAS - LQUID FUEL

 

 

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LABORS

 

 

Number of employee in ammonia production Unit = 63

  •  

  Graduated 

 = 5
  •  

Technicians 

 = 58

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